Aerosols

The All-in-One Laboratory is an advanced semi-automatic research and production station designed to support all key technologies used in the aerosol industry – both classic and Bag-On-Valve (BOV). It is a compact and versatile solution for product testing, process validation, pilot-scale production, and the development of new formulations.

The device enables complete filling and closing of containers using various technologies and configurations. The set includes:

• liquid product filling head,
• crimping head for standard and BOV valves (with an optional external crimping head for PET),
• BOV product filling head with the option to integrate a mixer for gel products (e.g., shaving foams),
• propellant gas filling head installed in a closed safety box with a ventilation system.

All heads are equipped with the No Can No Work system, which prevents the machine from starting a cycle without a properly positioned container – effectively avoiding leaks and improving workplace safety.

This solution is designed for companies with a broad product portfolio, advanced R&D departments, and ambitious teams seeking new solutions and striving to raise quality standards in aerosol production.

For optimal sealing quality, we recommend equipping the workstation with a crimp measurement set, available in the Measuring and Laboratory Instruments section.

Key Features:

• Complete filling and closing process for classic aerosols and BOV in a single compact station
• Optional integration of a mixer for dense or homogenized products
• Safe gas filling head enclosed in a ventilated safety box
• No Can No Work safety system integrated into all heads
• High precision and repeatability of dosing – suitable even for challenging formulations
• Compatible with steel, aluminum, BOV, and PET valves
• Intuitive operation – ideal for labs, R&D departments, and pilot production
• Expandable and configurable to meet specific user needs
• Compact footprint – easy to implement in limited spaces

The PT5253 is a semi-automatic device that combines two key stages of aerosol production – valve crimping and propellant gas filling – in a single, compact machine. Both modules are integrated on a shared frame enclosed in a ventilated safety housing, ensuring space efficiency, enhanced workplace safety, and improved operator ergonomics.

The crimping unit is based on the PT-52 model and enables precise, repeatable sealing of both steel and aluminum valves – including single- and double-piece valves, as well as gas and PU valves. The gas filling module is derived from the PT-53 design and allows for accurate filling of sealed containers with various types of propellant gases using adapters compatible with 1”, male, female, gas, and PU valves.

The machine reaches a combined output of up to 15 containers per minute, depending on the gas type, valve configuration, and operator experience. The crimping and filling cycle is initiated via a pair of buttons, and the gas filling head is equipped with a No-Can-No-Fill safety system that prevents accidental gas release if a container is not correctly positioned.

Key Features:

• Two modules on a single frame: crimping and gas filling
• Ventilated safety housing – enhanced safety and operator comfort
• Output up to 15 containers/min (depending on conditions)
• No-Can-No-Fill safety system
• Compatible with steel and aluminum valves
• Handles single- and double-piece, standard, gas, and PU valves
• Adjustable crimping height and diameter
• Manual gas fill volume adjustment
•  Operates exclusively with compressed air – no electrical connection required

• Complete crimping and gas filling set
• Manual crimping via ergonomic hand lever
• Pneumatic gas filling module – precise and repeatable dosing
• Output up to 15 containers/min (depending on operator)
• Adjustable crimp height and diameter
• Compatible with steel and aluminum aerosol valves
• Compact design with low operating and maintenance costs