Article - Solmatic

Aerosols

Hybrid Aerosol Crimping Machine

Solmatic is a beneficiary of numerous EU projects and conducts intensive in-house research and development activities.

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Hybrid Aerosol Crimping Machine

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Result of a project co-financed by the European Union under the European Funds

In response to the dynamically evolving market needs and increasing demands for flexibility in production processes, Solmatic has developed and implemented an innovative hybrid device for aerosol manufacturing – a breakthrough solution within the industry. The project was carried out with the support of European Funds and aligns with key objectives of the EU cohesion policy: boosting SME innovation, supporting industrial transformation, and promoting sustainable growth.

The Hybrid Aerosol Production Machine integrates three main technologies currently used in aerosol manufacturing into a single operating platform:

  • Traditional technology – with internal valve crimping
  • Bag-on-Valve (BOV) technology – where a product bag is mounted on an internally crimped valve and filled after sealing, commonly used in pharmaceutical, cosmetic, and medical products
  • PET technology – enabling the use of plastic containers, in which valves must be crimped externally due to material properties

This universal and flexible process architecture significantly simplifies the production infrastructure, reduces the number of required technological stations, and lowers implementation costs for companies offering a wide product portfolio.

The machine can be used both for industrial-scale operations (small batch production, short specialist runs) and in R&D laboratories or pilot lines. Its modular construction also allows for easy upgrading with new components or configurations, increasing its implementation potential and enabling quick adaptation to market changes or regulatory updates.

Project outcomes:
  • Increase in the company’s production capabilities by introducing a new category of products
  • Implementation of process innovation at the company and industry levels
  • Enhanced safety and operational efficiency of production lines
  • Development of R&D capabilities and strengthening of the company’s competitiveness on international markets
Key features of the machine:
  • Support for all three core aerosol production technologies: traditional, BOV, and PET
    Integrated design
  • full automation of processes within a single workstation
    High flexibility
  • rapid adaptation to various valve types and container formats
    Safe and compact construction designed for working with hazardous media
    Intuitive operation
  • optimized for operators and process engineers
    Compliance with pharmaceutical, cosmetic, and chemical industry standards
    Designed with sustainability in mind
  • helps reduce waste and optimize resource consumption

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Custom Project

You receive 100% personalized, tailored technological solutions, comprehensive service, and substantive support before, during, and after the project is completed.

High Efficiency & Flexibility

By choosing proven, automated solutions, you increase efficiency, quality, and production speed, reducing the risk of production losses due to equipment faults and failures – thereby reducing costs. Solmatic automatic lines can fill up to 120 cans per minute.

Short Changeover Time

Our machines are characterized by short changeover times, allowing you to maintain production process continuity and flexibility. With Solmatic equipment, you don't lose valuable time on machine changeovers – you produce more without generating unnecessary costs.

Global Service Support

All Solmatic machines are covered by a warranty. We provide online warranty service, assisting our customers remotely regardless of their location. Our experts perform periodic inspections. We have a wide range of proven spare parts (if a part needs to be replaced during a technical inspection – we can perform this service immediately). Our representatives are present in the largest markets to respond to customer needs on an ongoing basis.

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