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The Magnetic Valve Sorter SMD-28 is a device designed for the precise orientation, sorting, and feeding of aerosol valves with tubes and BOV to the filling line continuously.
Valves with tubes and BOV are transported from the input container through the sorting system and guides, then fed into a pneumatic ejector. The pneumatic ejector directs the oriented valves through the transport tube to the valve inserter, which is installed in Automatic Filling and Crimping Modules (AMR). The magnetic sorting system allows the use of only steel-body valves with tubes and BOVs. The sufficient quantity of aerosol valves in the sorter’s basket is automatically regulated by the integrated sensor system and valve elevator.
The sorter achieves a throughput of up to 100 units per minute, enabling fast and efficient sorting of valves in production lines.
Key Features:
- Throughput up to 100 units/min
- Precise sorting of valves with tubes and BOV and their transport to the filling line
- Designed for steel body valves with tubes and BOV
- Magnetic sorting system ensuring precise valve orientation
- Integrated sensor system and the ability to integrate with the valve elevator
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Bayonet Gas Valve Sorter SFK-50
The Bayonet Gas Valve Sorter SFK-50 is an advanced device designed for the precise sorting of bayonet gas valves with an “L”-shaped tube in aerosol filling lines. Bayonet valves, which are asymmetrical, present a challenge for many machine manufacturers as their irregular shape complicates proper sorting. Our device effectively addresses this issue, ensuring accurate positioning and transport of the valves to subsequent stages of production.
Bayonet valves are transported from the input hopper through a system of positioners and eliminators, which precisely orient the valves based on their shape. Thanks to this system, the device efficiently sorts valves with irregular shapes, ensuring smooth and efficient operation. The oriented valves are then transported via a chute to subsequent modules, such as Automatic Filling and Sealing Modules (AMR).
The SFK-50 sorter achieves a throughput of up to 60 units per minute, enabling fast and efficient sorting of bayonet valves in production lines.
Key Features:
- Throughput up to 60 units/min
- Precise sorting of bayonet valves with an “L”-shaped tube
- Positioner and eliminator system ensuring precise valve orientation
- Smooth operation ensured by minimum/maximum sensors
Magnetic PU and Threaded Gas Valve Sorter SOR-66
The Magnetic Valve Sorter SOR-66 is a device designed for the precise sorting and transport of threaded gas valves in aerosol filling lines. The device ensures a continuous sorting process, which is key to maintaining high production efficiency.
Valves are transported from the input reservoir through the sorting system and guides, then directed onto a chute where they are precisely oriented. The chute has minimum and maximum sensors that control the correct number of valves and ensure smooth operation. The valves are then transported to subsequent modules, such as Automatic Filling and Crimping Modules (AMR).
The magnetic sorting system ensures precise orientation of threaded gas valves, allowing them to be safely and accurately placed and subsequently crimped onto aerosol cans.
The SOR-66 sorter achieves a speed of over 60 units per minute, enabling fast and efficient valve sorting on any production line.
Key Features:
- 60 units/min throughput
- Precise sorting of threaded gas valves and PU valves
- Magnetic sorting system ensuring accurate valve orientation
- Smooth operation ensured by minimum/maximum sensors
Vibrating Sorters
The WIB-200 series vibratory sorters are designed for orienting, sorting, and continuously feeding a wide range of components, such as spray heads, applicators, valves, caps, atomizers, and other elements that cannot be effectively sorted using conventional methods. With vibratory technology, these devices provide precise sorting, which is crucial in production lines.
Each vibratory sorter is tailored to individual project needs and specifications, optimizing the sorting process based on the type of elements being sorted. The output capacity ranges from 20 to 60 units per minute, offering flexibility and versatility.
Sorting is carried out through vibrations with variable frequencies that precisely position the elements in the correct orientation. These elements can then be transported further, such as to mounting modules, where they are used in subsequent stages of production. The integrated sensor system and optional elevator ensure the appropriate quantity of elements in the sorting basket, ensuring smooth process flow and high efficiency.
Device Features:
- Capacity: 20-60 units/min, depending on project and type of elements
- Precise sorting of spray heads, applicators, valves, caps, atomizers, and other components
- Integrated sensor system: ensures the appropriate quantity of elements in the sorting basket
- Flexibility and versatility: customizable for different types of elements, including atomizers
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Universal Valve Sorter SZP-555
The Universal Valve Sorter SZP-555 is designed for the precise sorting of valves with tubes and BOV, both steel and aluminum, in aerosol filling lines. Sorting is carried out through a mechanical-gravity mechanism in a continuous manner. It allows for sorting up to 60 units per minute.
The sorting basket, into which the valves are fed, features an inclined sorting wheel equipped with selecting blades. These blades guide the valves into special guides, ensuring precise alignment. The valves are then transported via a chute, and the aligned valves are pneumatically ejected into subsequent modules, such as Automatic Filling and Crimping Modules (AMR).
The sorter’s chute is equipped with a minimum/maximum sensor system, which monitors the appropriate amount of valves in the sorter and ensures smooth machine operation. These sensors maintain the proper valve supply, preventing both excess and shortage, ensuring continuous production flow.
Key Features:
- Capacity up to 60 units/min
- Precise sorting of steel and aluminum valves with tubes and BOV
- Mechanical-gravity sorting mechanism
- Inclined sorting wheel with selecting blades
- Valve transport on a chute with pneumatic ejection
- Minimum/maximum sensor system monitoring the valve stock in the sorter’s basket
- Compatibility with Automatic Filling and Crimping Modules (AMR)
Cap Sorter SCZ-11
The Cap Sorter SCZ-11 with conveyor is used in aerosol production processes. The device is responsible for precisely orienting and transporting aerosol caps to the cap placer, ensuring proper placement on filled aerosol cans. The sorter can operate at a speed of up to 100 units per minute.
Caps are oriented by the sorter’s basket, which is equipped with a rotary, interchangeable wheel and a set of air nozzles. The caps are transported using guides integrated with the conveyor. The appropriate number of caps in the basket is automatically regulated by a sensor system and an integrated cap elevator, ensuring smooth operation.
The height of the sorter is manually adjustable, but it can also be optionally equipped with an automatic height adjustment system, offering increased production flexibility. The sorting wheel can be changed depending on the format of the caps being sorted, allowing the device to accommodate different cap sizes.
Key Features:
- Capacity up to 100 units/min
- Precise orientation of caps and delivery to the cap placer
- Sensor system automatically regulates the number of caps in the basket
- Interchangeable sorting wheel for different cap diameters
- Manually adjustable height with an option for automatic height adjustment
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Cap Sorter SCD-218
The Cap Sorter SCD-218 is an advanced device designed for the precise orientation and transport of aerosol caps. The sorter operates at a speed of up to 300 units per minute. It is an ideal solution when paired with the Highspeed Cap Placer OCS-217, ensuring smooth operation and high efficiency in larger production lines.
The Cap Sorter SCD-218 is equipped with a modular sorting wheel that can be replaced depending on the cap format. The wheel modules are equipped with Click&Go™ technology, which significantly speeds up the machine’s changeover. Additionally, the sorter’s basket features an access flap, which facilitates the removal of leftover caps after production and enables faster changeover – swapping the sorting wheel modules.
The height of the sorter is manually adjustable as standard, but the device can be optionally equipped with an automatic height adjustment system, which allows for quicker adjustment to different container and cap types.
Key Features:
- Speed of up to 300 units/min
- Precise orientation and transport of caps to the Highspeed Cap Placer OCS-217
- Modular sorting wheel with Click&Go™ technology for quick replacement
- Additional access flap for easier emptying of the sorter and faster changeover
- Manual height adjustment with the option for automatic height adjustment
- Minimum/maximum sensors on the cap conveyor ensuring smooth operation of the device
- Works in conjunction with the Highspeed Cap Placer OCS-217 for enhanced production efficiency
Why Choose Us?
Custom Project
You receive 100% personalized, tailored technological solutions, comprehensive service, and substantive support before, during, and after the project is completed.
High Efficiency & Flexibility
By choosing proven, automated solutions, you increase efficiency, quality, and production speed, reducing the risk of production losses due to equipment faults and failures – thereby reducing costs. Solmatic automatic lines can fill up to 120 cans per minute.
Short Changeover Time
Our machines are characterized by short changeover times, allowing you to maintain production process continuity and flexibility. With Solmatic equipment, you don't lose valuable time on machine changeovers – you produce more without generating unnecessary costs.
Global Service Support
All Solmatic machines are covered by a warranty. We provide online warranty service, assisting our customers remotely regardless of their location. Our experts perform periodic inspections. We have a wide range of proven spare parts (if a part needs to be replaced during a technical inspection – we can perform this service immediately). Our representatives are present in the largest markets to respond to customer needs on an ongoing basis.
