Bag-On-Valve Technology – A New Standard in Aerosol Production

Bag-On-Valve Technology – A New Standard in Aerosol Production

#bag-on-valve #solmatic

Bag-On-Valve technology ensures the highest quality in production processes. The machines developed by Solmatic using BOV technology are an excellent choice for aerosol manufacturers looking to improve the quality of cosmetics, medical products, and food items.

What Sets Bag-On-Valve Aerosols Apart from Traditional Ones?

Products filled using Bag-On-Valve (BOV) technology can be dispensed up to 99% of their contents! The product is completely separated from the propellant gas, maintaining its full quality. This makes BOV a modern solution that is quickly replacing conventional propellant-based aerosols on the market.

How Do BOV Machines Work?

BOV machines, like traditional ones, are powered by compressed air. The key difference lies in the dispensing method: air replaces propellant gas to push the product out of the can.

The BOV system consists of an aerosol valve with an attached bag. The container is filled with non-flammable gas (usually air or nitrogen), while the bag itself is filled with the product. When the actuator is pressed, the product is sprayed by the compression of the internal bag by the surrounding gas.

Advantages of BOV

The BOV technology improves safety on the production floor as it eliminates the need for harmful or flammable propellants during the filling process.

The product is filled into a sealed bag inside the can, which prevents contamination from the propellant – ensuring maximum hygiene.

End-user convenience is another key benefit that can influence purchasing decisions and boost sales. The BOV system allows consistent pressure spraying in any position, offering a premium experience.

As a conscious machine manufacturer, we also care about the environment. BOV is a more eco-friendly alternative to traditional aerosol filling methods. Moreover, it enables products to be used up almost completely by consumers.

Disadvantages of BOV

For balance, it’s worth mentioning a key downside: with BOV, the dispensing pressure decreases as the can empties. This contrasts with traditional aerosols, which maintain relatively constant pressure regardless of how much product remains inside.

Solmatic BOV Machines

Solmatic offers automatic and semi-automatic machines, as well as measuring and laboratory equipment. Our solutions are highly efficient – Solmatic BOV machines can fill up to 60 cans per minute!

We provide fully customized technological solutions, tailored to each customer’s needs, along with comprehensive service and expert support before, during, and after the project.

Due to its sanitary advantages, BOV is widely used in the food, pharmaceutical, and cosmetics industries. That’s why the metallic parts of our machines are made from high-grade stainless steel, and all seals and product-contacting elements meet the strictest industry standards.

Thanks to our use of durable materials and thorough performance and safety testing, Solmatic machines offer long-term functionality.

A large number of sensors, combined with an intuitive PLC-based control panel, allows for real-time monitoring at nearly every stage of production. The operator can check, among others, the crimping quality, the air pressure inside the can, the final product pressure, and the filling weight. A valve rinsing function after filling is also available to prevent microbiological issues.

All Solmatic machines come with a warranty, and we offer online warranty service to provide remote assistance, no matter where our customers are located. Our technicians perform routine inspections that ensure your equipment continues to run smoothly. To respond quickly to service needs, we maintain a wide inventory of proven spare parts, enabling us to replace components immediately when needed during technical inspections.

Need a custom quote?
Contact us by email at sales@solmatic.pl or call us at +48 32 307 07 41.
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