Offer Solmatic
The Automatic Indexing All-in-One BOV Module is a compact, fully integrated device for Bag-On-Valve production. It combines all key process stages: from container preparation, through pre-gassing and valve crimping, to precise product filling and final control. Thanks to its modular design and pneumatic indexing drive, it ensures high repeatability, process cleanliness, and stable performance—up to 25 containers per minute.
This machine is primarily used in the cosmetics, pharmaceutical, and food industries. The device—especially the parts in contact with the product—is made of materials compliant with the stringent hygienic and quality standards required in these sectors.
Depending on the design configuration, the device can be equipped with the following main modules:
- 1 BOV valve inserter
- 1 valve presence checker
- 1 pre-gassing and crimping head with built-in PresSure™ pressure control system—confirms the expected pressure in each can and only then completes the crimping cycle
- 1–3 filling heads—also for products requiring mixing of ingredients during filling (e.g., gel and isopentane in shaving foams)
- 1 head with final pressure measurement system in the container (as a separate module or by equipping one of the filling heads with a pressure measurement function—a more compact solution that may slightly reduce machine efficiency)
Optional modules:
- 1 head for preliminary can cleaning with filtered air stream
- 1–2 heads for valve or stem cleaning
Cans are centrally transported between workstations using an indexing drive and interchangeable format sets matched to the can diameter. Parameter adjustments—such as product dose or head height—are standardly manual; however, options with automatic dose and height adjustment are also available, which can reduce changeover time by up to 80% and significantly increase production flexibility.
The machine is controlled via an ergonomic operator panel. The interface allows switching between operating modes (manual/automatic), activating individual modules, and emergency stopping.
Device features:
- Complete BOV process in one device: insertion, pre-gassing, crimping, filling, pressure control
- Capacity up to 25 cans/min
- Filling range: 0–420 ml per cycle
- PresSure™ pressure control system—precise and repeatable pre-gassing
- Siemens controller
- Manual or automatic head parameter adjustment
- Intuitive operator panel with full process control
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Automatic Double All-in-One BOV Module up to 40 pcs/min
The Automatic Double All-in-One BOV Module is a compact, fully integrated device designed for Bag-On-Valve (BOV) production. It combines all key process stages—from container preparation, pre-gassing, and valve crimping to precise product filling and final inspection—into a single, seamless cycle. Thanks to its dual-wheel and dual working module configuration, this solution achieves an output of up to 40 containers per minute. This unique setup maintains a compact footprint, making the machine exceptional in its class.
Depending on the project configuration, the device can be equipped with the following main modules:
- 2 BOV valve inserters
- 2 valve presence checkers
- 2 pre-gassing and crimping heads with integrated PresSure™ pressure control system—confirming the target pressure in each can before completing the crimping cycle
- 2–6 product filling heads—also suitable for products requiring component mixing during filling (e.g., gel and isopentane in shaving foams)
- 2 heads for final internal pressure measurement (as separate modules or by equipping filling heads with pressure measurement function—a more compact solution that may slightly reduce machine output)
Optional modules:
- 2 heads for preliminary can cleaning with filtered air stream
- 2–4 valve or stem cleaning heads
Cans are centrally transported between workstations using an indexing drive and interchangeable format sets tailored to the can diameter. Parameter adjustments—such as product dose and head height—are standardly manual; however, options for automatic dose and height adjustment are available, reducing changeover time by up to 80% and significantly increasing production flexibility.
The machine is operated via an ergonomic HMI touch panel (Siemens). The interface allows switching between manual and automatic modes, activating individual modules, real-time parameter monitoring, and emergency stops.
Device features:
- Output up to 40 pcs/min
- Unique dual configuration of all working modules
- Complete BOV process in one device: insertion, pre-gassing, crimping, filling, pressure control
- Filling volume range: 0–420 ml per cycle
- PresSure™ pressure control system—accurate and repeatable pre-gassing for each can
- Manual or automatic adjustment of head parameters
- Siemens controller with HMI screen
- Intuitive operator panel with full process control
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Why Choose Us?
Custom Project
You receive 100% personalized, tailored technological solutions, comprehensive service, and substantive support before, during, and after the project is completed.
High Efficiency & Flexibility
By choosing proven, automated solutions, you increase efficiency, quality, and production speed, reducing the risk of production losses due to equipment faults and failures – thereby reducing costs. Solmatic automatic lines can fill up to 120 cans per minute.
Short Changeover Time
Our machines are characterized by short changeover times, allowing you to maintain production process continuity and flexibility. With Solmatic equipment, you don't lose valuable time on machine changeovers – you produce more without generating unnecessary costs.
Global Service Support
All Solmatic machines are covered by a warranty. We provide online warranty service, assisting our customers remotely regardless of their location. Our experts perform periodic inspections. We have a wide range of proven spare parts (if a part needs to be replaced during a technical inspection – we can perform this service immediately). Our representatives are present in the largest markets to respond to customer needs on an ongoing basis.
