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Fitting Machines

Fitting Machines are key devices in aerosol production lines, responsible for the precise fitting of components such as spray heads, caps, and plugs onto aerosol containers. At Solmatic, we offer a wide range of fitting machines, tailored to the specific needs of our customers. By using advanced technologies, our fitting machines ensure smooth production processes, high efficiency, and precision, which is crucial in the production of BOVs and aerosols, including specialized gas cartridges.

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Spray Head Inserter OGL-72

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The Spray Head Inserter OGL-72 is an indexing device designed for the precise placement of spray heads onto aerosol cans in production lines. The device operates at a speed of up to 50 units per minute and works in conjunction with a vibratory head sorter.
Cans are centrally guided under the work station via a system of rotary devices and guide rings. The spray head is precisely placed on the can by a single actuator. The height adjustment for the cans is manually set as standard, but the device can be equipped with an automatic height adjustment system, which reduces setup time and increases production flexibility.
The device is pneumatically driven, and built-in minimum and maximum sensors on the head conveyor control both the inserter and the vibratory head sorter. Additionally, the Spray Head Inserter OGL-72 can be equipped with a system to check the placement of the head with automatic elimination of faulty units. This system ensures that each can is correctly positioned, and any errors are immediately detected and removed from the production line.
The device can be equipped with format sets, allowing for adjustment to various types of spray heads and can diameters, ensuring full production flexibility.
Key Features:
  • Speed of up to 50 units per minute
  • Precise placement of spray heads via a single actuator
  • Standard manual height adjustment with the option for automatic height adjustment
  • Pneumatic drive
  • Minimum/maximum sensors on the head conveyor controlling the inserter and sorter
  • Optional system for checking head placement with automatic elimination
  • Ergonomic control panel with an intuitive button layout

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Cap Placer OCZ-74

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The Cap Placer OCZ-74 is an indexing device designed for the automatic placement of caps onto aerosol cans that have been previously filled with product. The device operates at a speed of up to 50 units per minute and works in conjunction with a cap sorter and a conveyor that supplies the caps.
Cans are centrally guided to the work station, where the cap is precisely placed on the can using a single actuator. In the work station for placing the cap, there is a special system that helps to place deformed caps.
The device is also equipped with an additional system of minimum and maximum sensors on the cap conveyor, which control both the operation of the capper and the cap sorter. These sensors ensure smooth operation by monitoring the appropriate number of caps. The height adjustment to the can is manually set as standard, but the device can be equipped with an automatic height adjustment system, which reduces setup time and increases production flexibility.
Additionally, the Cap Placer OCZ-74 can be equipped with an optional system for checking the placement of the cap with automatic elimination of faulty units. This system ensures that each cap is correctly placed, and any errors are immediately detected and removed from the production line.
Key Features:
  • Speed of up to 50 units per minute
  • Precise placement of caps with a single actuator
  • Standard manual height adjustment to the can with the option for automatic height adjustment
  • Pneumatic drive
  • Minimum/maximum sensors on the cap conveyor control the operation of the cap placer and cap sorter
  • Optional system for checking cap placement with automatic elimination
  • Ergonomic control panel with intuitive button layout

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Pick & Place Cap Placer OPP-203

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The Pick & Place Cap Placer is designed for the automatic placement of caps onto aerosol cans that have been previously filled with product. Although it is an indexing machine, it differs from a standard indexing cap placer due to the technology used for placing the caps. In a standard indexing cap placer, caps are guided over the can by a guiding system and then placed by an actuator. In the Pick & Place cap placer, the cap placement process involves using a rotating arm with grippers mounted at the end, which pick up caps from the feeding opening and then precisely place them one by one onto the cans. The grippers are equipped with a cap forming system that ensures the proper placement of even deformed caps.
The device works in conjunction with a cap sorter and a conveyor that feeds the caps to the machine. Additionally, the cap placer is equipped with minimum and maximum sensors on the cap conveyor, which control both the cap placer and the sorter, ensuring smooth operation and an adequate supply of caps.
Height adjustment is manually set as standard, but the machine can be equipped with an automatic height adjustment system, allowing for faster changeovers and increased production flexibility.
Additionally, the Pick & Place Cap Placer OPP-203 can be equipped with an optional cap placement checking system with automatic elimination of faulty units. This system ensures that each cap is properly placed on the can, and any errors are immediately detected and removed from the production line.
The machine operates with a speed of up to 50 units per minute.
Key Features:
  • Speed of operation: Up to 50 units/min
  • Precise cap placement using a rotating arm with grippers
  • Standard manual height adjustment with the option for automatic height adjustment
  • Pneumatic drive
  • Minimum/maximum sensors on the cap conveyor controlling the cap placer and sorter
  • Optional cap placement checking system with automatic elimination of faulty units
  • Ergonomic control panel with an intuitive button layout

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Rotary Cap Placer CZE-01

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The Rotary Cap Placer CZE-01 is a rotary device designed for the automatic placement of caps on aerosol containers that have been previously filled with product. The device operates in continuous motion at a speed of up to 80 units per minute and works in conjunction with a cap sorter and a conveyor that feeds caps between them.
Cans are centrally guided to the work station, where the cap is precisely placed on the can. As the can passes through the machine, the cap is placed on the can, significantly improving productivity compared to indexing solutions designed for production lines with a throughput of up to 50 units per minute.
The Rotary Cap Placer CZE-01 is electrically driven, ensuring very quiet operation compared to pneumatic machines, providing efficient and silent performance. The device is equipped with minimum and maximum sensors on the cap conveyor, which control both the operation of the cap placer and the cap sorter. These sensors ensure smooth operation by monitoring the appropriate number of caps.
Standard height adjustment to the can is automatic, which allows for faster setup and increases production flexibility.
Additionally, the Rotary Cap Placer CZE-01 can be equipped with an optional system for checking the placement of the cap with automatic elimination of faulty units. This system ensures that each cap is correctly placed, and any errors are immediately detected and removed from the production line.
Key Features:
  • Speed of up to 80 units per minute
  • Automatic placement of caps onto aerosol cans
  • Electric drive – very quiet operation compared to pneumatic devices
  • Standard automatic height adjustment to the can
  • Minimum/maximum sensors on the cap conveyor control the operation of the cap placer and sorter
  • Optional system for checking cap placement with automatic elimination
  • Ergonomic control panel with an intuitive button layout

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Szybka Osadzarka Czap OCS-217

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Highspeed Cap Placer OCS-217 is a rotary device designed for the automatic placement of caps on aerosol containers that have been previously filled with product. The device operates in continuous motion and is available in two versions:
  • 6 heads – output up to 120 units per minute
  • 12 heads – output up to 250 units per minute
Compared to traditional solutions, instead of using tampers, the inserter is equipped with placing heads with grippers and a cap-forming system. The cap-forming system allows for quick and efficient placement of even deformed caps, which is becoming an increasing challenge in the industry due to the declining quality of caps. This system ensures precise placement of caps, regardless of their shape.
The heads are equipped with the Click&Go™ rapid changeover system for grippers, which significantly speeds up setup and increases production flexibility.
The device works with a cap sorter and a conveyor belt that feeds caps into the machine. The inserter is equipped with minimum and maximum sensors on the cap conveyor, which control both the inserter and the sorter, ensuring smooth operation and the proper supply of caps.
The height adjustment for the cans is automatically set, which allows for quicker changeovers and greater production flexibility.
Additionally, the Highspeed Cap Placer OCS-217 can be equipped with an optional head placement verification system with automatic elimination of faulty units. This system ensures that each cap is properly placed, and errors are immediately detected and removed from the production line.
Key Features:
  • Operating speed:
    • Up to 120 units/min (6 heads)
    • Up to 250 units/min (12 heads)
  • Precise placement of caps using placing heads with grippers and a cap-forming system, enabling the placement of deformed caps
  • Click&Go™ rapid changeover system for grippers
  • Electric drive
  • Minimum/maximum sensors on the cap conveyor controlling the inserter and sorter
  • Optional head placement verification system with automatic elimination of faulty units
  • Ergonomic control panel with an intuitive button layout

Why Choose Us?

Custom Project

You receive 100% personalized, tailored technological solutions, comprehensive service, and substantive support before, during, and after the project is completed.

High Efficiency & Flexibility

By choosing proven, automated solutions, you increase efficiency, quality, and production speed, reducing the risk of production losses due to equipment faults and failures – thereby reducing costs. Solmatic automatic lines can fill up to 120 cans per minute.

Short Changeover Time

Our machines are characterized by short changeover times, allowing you to maintain production process continuity and flexibility. With Solmatic equipment, you don't lose valuable time on machine changeovers – you produce more without generating unnecessary costs.

Global Service Support

All Solmatic machines are covered by a warranty. We provide online warranty service, assisting our customers remotely regardless of their location. Our experts perform periodic inspections. We have a wide range of proven spare parts (if a part needs to be replaced during a technical inspection – we can perform this service immediately). Our representatives are present in the largest markets to respond to customer needs on an ongoing basis.

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