Cleaning-In-Place

The Mobile CIP (Cleaning In Place) Station is a compact, multifunctional device designed for the automatic cleaning of equipment, technological lines, and piping systems in a closed circuit, without the need for disassembly. This system ensures full automation of the cleaning process, as well as the ability to clean dosing systems in aerosol and BOV filling machines, without the need to disassemble the heads, thanks to the use of special adapters. The CIP station is ideal for plants requiring flexibility and efficiency in cleaning processes, with many cleaning objects located in different areas of the facility.

Components of the CIP Station:

• Chemical tank with heating, pump, and sensors.
• Piping with valves and sensors monitoring flow and temperature.
• Control cabinet that powers the pump, heating tank, and controls the valves with compressed air.
• HMI Panel: Advanced, touch-based user interface with intuitive controls and real-time data visualization.

Cleaning Process:

• Pre-rinsing – clean water is pumped through the system to remove production residues, then drained to the sewer.
• Main cleaning – water with detergent is passed through the system, with concentration monitored by a conductivity meter. The water is heated as it passes through the tank, with temperature controlled by sensors.
• Final rinsing – after the main cleaning, clean water is flushed through the system to remove all detergent residues.

User Interface:

The CIP station is equipped with an advanced yet intuitive user interface that significantly simplifies operation. The touch screen provides the operator with access to all necessary parameters in real-time, such as temperature, flow rate, detergent level, pH, and conductivity. With clear data visualization and precise controls, the cleaning process is fully optimized, and its supervision is straightforward and effective.

Key Parameters Monitored in Real-Time:

• Conductivity and Turbidity
• Temperature and pH
• Pressure and Flow
• Tank Level

Characteristics of the Mobile CIP Plug & Play System:

• Flexibility and mobility: Designed for easy movement and use in confined spaces or with specialized equipment.
• Ideal for smaller cleaning tasks: Excellent for rarely performed, precise cleaning tasks in smaller sections of production lines.
• Resource efficiency: Designed to conserve water, detergents, and energy, adapting to minimum technical requirements.
• Versatility: Can function as a recirculating system or work independently, depending on user needs.
• Plug & Play: Mobile units can be easily moved and set up in different parts of the facility, making this system a convenient and versatile solution for smaller production areas.

Mobile CIP for Tank and Vessel Cleaning is an advanced, automated system designed for the comprehensive cleaning of large containers, such as tankers, IBCs, and other specialized vessels. This process operates in a closed loop, eliminating the need for component disassembly, which maximizes efficiency, conserves resources, and reduces production downtime.

The Mobile CIP system is ideal for industries with high sanitation requirements, such as the food, beverage, pharmaceutical, chemical, and cosmetics sectors. By utilizing modern cleaning and disinfection technologies, it guarantees the highest standards of cleanliness, eliminating organic and microbiological contaminants.

All transport containers must be cleaned regularly to meet high-quality standards. Within the supply chain of all companies involved, the cleaning of transport containers is gaining more and more attention.

Key Components of the CIP System:

• Chemical tank with heating system and sensors.
• Pumps and valves controlling the flow of cleaning solution.
  Integrated control cabinet responsible for managing the cleaning process.
• HMI panel enabling intuitive control and real-time monitoring of all process parameters.

Cleaning Process:

• Pre-rinse – Removal of production residues with water, which is then discharged to the waste system.
• Main wash – Application of chemical solutions for thorough contaminant removal, monitored by a conductivity meter.
• Final rinse – Flushing with clean water to remove any detergent residues.
• Disinfection – Optional, particularly important when cleaning containers used for transporting food or animal feed.

Key Features of the Mobile CIP System for Tank and Vessel Cleaning:

• Integrated chemical system – Heated chemical solutions (alkalis, acids) are precisely applied and controlled, allowing for effective removal of deposits and stubborn contaminants.
• Automated process control – The advanced HMI panel enables intuitive monitoring and control of key parameters, such as temperature, flow, detergent levels, pH, and conductivity, in real-time.
• Resource recirculation – The system allows for the reuse of cleaning solutions and water, significantly reducing resource consumption and operational costs.
• Modular design – The system can be easily integrated with existing production lines and adapted flexibly to the needs of facilities of various sizes.
• Safety and regulatory compliance – The system meets stringent sanitary standards, eliminating the risk of cross-contamination.

Benefits:

• Resource savings – Thanks to recirculation and precise control of water and chemical usage, the system provides significant reductions in operational costs.
• Versatility – Ideal for cleaning both large and small containers, adapting to various production requirements.
• Flexibility – Suitable for use in multiple industries and easy integration with existing systems.
• Compliance with standards – The system meets the highest hygiene and safety standards, making it suitable for the most demanding production processes.