Article - Solmatic

Aerosols

Semi-Automatic Crimping Machines

Solmatic offers a range of semi-automatic and manual crimping machines designed for precise and repeatable sealing of aerosol valves. Our portfolio includes four models:

PT-52 Semi-Automatic Crimper – a universal solution for most standard aerosol valves,
PT-52 VAC Semi-Automatic Vacuum Crimper – equipped with a vacuum head for crimping valves after air removal,
PT-52 MDI Semi-Automatic Crimper – dedicated to MDI containers used in the pharmaceutical industry,
RPT-52 Manual Crimper – a fully manual device with no power requirements, ideal for labs, test runs, or environments without access to technical media.

All machines are designed for high reliability, operational flexibility, and use in environments with elevated quality and safety standards.

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RPT-52 Manual Crimping Machine

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RPT-52 is a basic, fully manual crimping machine for aerosol valves – ideal for use in environments where technical media (compressed air, electricity) is unavailable or unnecessary. The machine is operated manually via an ergonomic lever that enables fast and repeatable valve crimping.

It does not require connection to any utilities – it is ready for use immediately after being placed on a workstation. Thanks to its simple construction and compact size, RPT-52 is perfect for laboratories, R&D work, test production, and all settings where low investment and operating costs are essential.

The machine supports standard aerosol valves and can be adjusted for different can diameters and valve types.

To ensure proper sealing quality, we recommend equipping the workstation with a crimp measurement set.

Key Features:

  • Fully manual operation – no power supply required
  • Simple and reliable construction
  • Crimping via ergonomic hand lever
  • Compatible with steel and aluminum valves
  • Adjustable for various can diameters and valve types
  • Minimal operating and maintenance costs
  • Ideal for labs, pilot production, and off-grid environments

Semi-Automatic Crimper PT-52

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The PT-52 is a semi-automatic machine designed for precise and repeatable crimping of valves in aerosol production. It is powered exclusively by compressed air and equipped with a crimping head compatible with both steel and aluminum valves.

The machine offers a capacity of up to 20 valves per minute, depending on operator proficiency, and is ideal for small-scale production, laboratories, and pilot lines.

The crimping cycle is initiated by a foot pedal or two push buttons. Both the crimping height and diameter are adjustable to match the specifications provided by valve manufacturers. Once the valve is placed into the can, the crimping head descends onto the neck and crimps the valve from the inside. After the cycle is complete, the head automatically returns to its starting position.

The PT-52 is compatible with a wide range of valves used in aerosol production – including one- and two-piece valves, standard dip tube valves, gas valves, and PU foam valves.

To ensure correct operating parameters and crimping quality, we recommend also equipping the workstation with a crimp dimension measuring toolset.

Key features:

  • Output up to 20 valves/min
  • Works with one- and two-piece, standard dip tube, gas, and PU valves
  • Compatible with steel and aluminum valves
  • Compressed-air powered – no electrical connection required
  • Adjustable crimping height and diameter
  • Compact design ideal for labs and pilot production

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Semi-Automatic Vacuum Crimper PT-52 VAC

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The PT-52 VAC is a semi-automatic valve crimping machine for aerosol production, equipped with a vacuum head that enables air extraction from the container before sealing the valve. Operating under partial vacuum conditions, the machine ensures even greater precision, repeatability, and safety in the crimping process.

It is used in the production of gas cartridges, as well as technical, chemical, cosmetic, and pharmaceutical aerosols – wherever removing air from the container improves product quality, stability, or safety.

The PT-52 VAC model features DualMode™, allowing the machine to operate either in vacuum mode or in standard crimping mode – without vacuum activation. This gives it the flexibility to function just like the standard PT-52 model, increasing its production versatility.

The vacuum and crimping cycle is activated using a foot pedal or two push buttons. Both the position and diameter of the crimp can be adjusted to match the specifications of the valve manufacturer. After the cycle is complete, the head automatically returns to its initial position. The PT-52 VAC achieves an output of 10 to 15 valves per minute, depending on vacuum time and level.

All parts in contact with the product are made of stainless steel, and the seals are made from chemically resistant materials certified for aerosol use.

For proper crimping quality and repeatability, we recommend equipping the workstation with a crimping parameter measurement kit.

Key Features:

  • Vacuum function for air extraction before crimping (vacuum head)
  • DualMode™ – operation with or without vacuum
  • Output: 10–15 valves/min (depending on vacuum settings)
  • Compatible with 1-piece and 2-piece valves, standard with dip tube, gas valves, and PU valves
  • Works with both steel and aluminum aerosol valves
  • Adjustable crimp height and diameter
  • Cycle activation via foot pedal or two buttons
  • Pneumatically powered – no electrical connection required

PT-52 MDI Semi-Automatic Crimping Machine for MDI Valves

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The PT-52 MDI is a semi-automatic crimping machine specifically designed for use with MDI (Metered Dose Inhaler) containers – commonly used in inhalation therapy, including the treatment of asthma and COPD. For this category of pharmaceutical products, precision, repeatability, and compliance with stringent quality standards are of paramount importance.

The machine allows fast and controlled crimping of valves in MDI containers, ensuring full process consistency. The crimping cycle is activated via a foot pedal or two push buttons. The crimping head descends onto the container and securely closes the valve from the outside. After the cycle is completed, the head automatically returns to its initial position.

The PT-52 MDI works with both steel and aluminum valves and offers adjustment of crimp height and diameter – allowing precise calibration according to the component manufacturer’s specifications. The machine is powered solely by compressed air, making it suitable for sensitive environments, including ATEX zones.

With a capacity of up to 20 valves per minute, this model is ideally suited for small-scale pharmaceutical production, laboratory use, and pilot lines.

Key Features:

  • Output: up to 20 valves/min
  • Precise and repeatable crimping in line with pharmaceutical standards
  • Compatible with steel and aluminum MDI valves
  • Adjustable crimp height and diameter
  • Powered exclusively by compressed air – no electrical supply required
  • Crimping cycle triggered by foot pedal or two push buttons

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Why Choose Us?

Custom Project

You receive 100% personalized, tailored technological solutions, comprehensive service, and substantive support before, during, and after the project is completed.

High Efficiency & Flexibility

By choosing proven, automated solutions, you increase efficiency, quality, and production speed, reducing the risk of production losses due to equipment faults and failures – thereby reducing costs. Solmatic automatic lines can fill up to 120 cans per minute.

Short Changeover Time

Our machines are characterized by short changeover times, allowing you to maintain production process continuity and flexibility. With Solmatic equipment, you don't lose valuable time on machine changeovers – you produce more without generating unnecessary costs.

Global Service Support

All Solmatic machines are covered by a warranty. We provide online warranty service, assisting our customers remotely regardless of their location. Our experts perform periodic inspections. We have a wide range of proven spare parts (if a part needs to be replaced during a technical inspection – we can perform this service immediately). Our representatives are present in the largest markets to respond to customer needs on an ongoing basis.

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