Aerosols

The Automatic Indexing All-in-One Module is designed for precise product filling, valve crimping, and propellant gas filling of cans in aerosol production lines. The device can be adapted for explosion hazard areas (EX).

Cans are centrally guided under successive workstations – filling, valve insertion, valve presence check, crimping, and propellant gas filling – using interchangeable format sets tailored to the container diameter. Standard manual adjustments for product dose, head height, and gas are provided. For lines requiring quick format changes, an optional solution with automatic dose and height adjustment is available, reducing changeover time by up to 80% and significantly increasing production flexibility.

The module is pneumatically driven and operates with a single indexing cycle.

The device’s performance is up to 40 pcs/min, depending on the line configuration and product type.

Depending on the design, the device can be equipped with:

• 1–3 filling heads
• 1 valve inserter
• 1 valve presence checker
• 1 crimper
• 2–3 gas filling heads

The heads and seals are individually selected according to the chemical and physical properties of the filled product to ensure durability, safety, and full compliance with industry requirements.

Additionally, the module can be equipped with an automatic Ball Dropper for inserting mixing balls.

Depending on technological needs, the device can be designed in a side entry (180°) or front entry (360°) version.

Workplace safety is ensured by a safety system and preparation for ventilation system connection. The module also features minimum/maximum queue sensors at the entry and exit, as well as a can tipping sensor at the entry. The operator controls the device from an ergonomic control panel with an intuitive button layout.

Fill&Clean™ – Even Faster Changeover

Optionally, the module can be equipped with our unique Fill&Clean™ system, which allows for quick format changes while simultaneously cleaning the filling heads during machine operation. With Fill&Clean™, changeover time can be reduced to less than one minute, significantly improving production efficiency.

Fill&Clean™ is the ideal solution for paint production and anywhere rapid format changes and maximizing machine uptime are required.

Features:

• Precise product filling, valve crimping, and gas filling in an indexing system
• Performance up to 40 pcs/min
• Optional adaptation for EX zone operation
• Central can guiding with interchangeable format sets
• Standard manual adjustment for product dose, head height, and gas
• Optional automatic dose and height adjustment (changeover time reduced by up to 80%)
• Pneumatic drive with single indexing
• Number of heads: 1–3 filling, 1 valve inserter, 1 valve presence checker, 1 crimper, 2–3 gas filling heads
• Heads and seals tailored to product’s chemical and physical properties
• Optional automatic Ball Dropper
• Optional Fill&Clean™ system
• Safety system and preparation for ventilation connection
• Minimum/maximum queue sensors and can tipping sensor at the entry
• Ergonomic control panel

• 1 to 5 filling heads
• 1 or 2 valve inserters
• 1 or 2 valve presence checkers
• 1 or 2 crimpers

• Precise product filling and valve crimping in an indexing system
• Performance up to 60 pcs/min
• Optional adaptation for EX zone operation
• Central can guiding with interchangeable format sets
• Standard manual adjustment for product dose and head height
• Optional automatic adjustment of dose and height (changeover time reduced by up to 80%)
• Pneumatic drive with single or double indexing
• Heads and seals tailored to the chemical and physical properties of the product
• Optional equipment with an automatic Ball Dropper
• Optional revolutionary Fill&Clean™ system
• Safety system and preparation for ventilation connection
• Minimum/maximum queue sensors and can tipping sensor at the entry
• Ergonomic control panel

• Precise filling of crimped cans with propellant gas
• Capacity up to 60 cans/min
• Suitable for GasHouse operation and EX zones
• Central can guiding with interchangeable format sets
• Standard manual adjustment of gas dose and head height
• Optional automatic adjustment of dose and height (changeover time reduced by up to 80%)
• Pneumatic drive with single, double, or triple indexing
• Number of gas filling heads: from 1 to 8
• Pass-through (180°) or frontal (360°) execution
• Door safety system and ventilation connection
• Minimum/maximum queue sensors and can overturn sensor at infeed
• Ergonomic control panel
• Seals selected according to the type of gas and industry standards

• Precise gas cartridge filling in an indexing system
• Performance up to 60 pcs/min (400 ml gas per cartridge)
• Standard manual adjustment of gas dose and head height
• Optional automatic adjustment of gas dose and head height (changeover time reduced by up to 80%)
• Electric drive with variable indexing
• Number of filling heads: from 4 to 10
• Central guiding of gas cartridges with interchangeable format sets
• Adapted for use in GasHouse and EX zones
• Door security system and preparation for ventilation connection
• Minimum/maximum queue sensors and can tipping sensor at the entry
• Ergonomic control panel