Sorters are one of the most popular machines used in aerosol filling lines. There are usually various types used in a single manufacturing line. Sorters allow for a selection of sorted elements such as aerosol valves, spray heads or caps which are then fed to either Filling Modules or Cappers and can be properly inserted or placed on aerosol containers.
The Cap Sorter with Cap Feeder is used in the aerosol manufacturing process. The device serves to properly orientate and transport aerosol caps to the Cap Placer so that it can place them on filled aerosol cans. The device can operate at a capacity of up to 120 pieces per minute.
Caps are orientated by a cap sorter basket with a rotating replaceable wheel and a set of air nozzles. Feeding of caps is carried out by guides integrated into the feeder. The cap sorter is made of stainless steel and high quality plastics. The appropriate amount of caps in the sorter basket is regulated automatically by a system of sensors and an integrated cap elevator. The sorter can be retooled for caps of other diameters by replacing the sorting wheel.
Magnetic valve sorters are used to correctly orient, sort and feed aerosol valves to the aerosol filling line in a continuous manner.
The valves from the in-feed hopper via the sorting system and guides are fed to the pneumatic ejector which then ejects oriented valves through the transport pipe to the Valve Inserter tube mounted in the AMR Automatic Filling and Crimping Modules. The design of the magnetic valve sorter allows the use of steel body valves only. Sufficient supply of aerosol valves in the sorter basket is regulated by the sensor system and valve elevator integrated with the sorter.
Our offer includes magnetic valve sorter SMD-28 with output of 100 pieces per minute and SZM-08 with output of 60 pieces per minute.
Vibrating sorters are used for proper orientation, sorting and continuous feeding of valves, spray heads, caps, atomisers for aerosol containers and perfume bottles on the manufacturing line. Sorted elements are transported from the hopper by means of variable frequency vibrations to a chute connected to a suitable placing machine. The appropriate amount of sorted elements in the vibrating basket is ensured by a system of sensors and an elevator integrated with the sorter.
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You receive one hundred per cent personalised, tailor-made technological solutions, comprehensive service and support before, during and after the project.
By relying on proven automated solutions, you increase productivity, quality and speed of production, reducing the risk of wasted time during the production process due to equipment faults and breakdowns - thus reducing costs. The Solmatic automatic lines are capable of filling up to 120 cans per minute.
Our machines have short set-up times, so you are able to maintain a smooth and flexible production process. With Solmatic machines you do not waste valuable set-up time - you produce more and do not generate unnecessary costs.
All Solmatic machines are covered under warranty. We provide an online warranty service to assist our customers remotely, wherever they are. Our expert technicians carry out periodic inspections. We have a wide range of proven spare parts (if during a technical inspection a part needs to be replaced - we can provide this service immediately). Our representatives are present in the largest markets in order to respond to our customers' needs on an ongoing basis.
